If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. Color options. See Figure 1. x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# Front Brake Disc screws To validate this argument I want to refer to a critical drive component on the motorcycle: the Compensating Sprocket. Drain as much of the primary oil as possible before starting. You should be using a service manual to obtain the correct values for the motorcycle you are working on. 9 comments. <> Rear Wheel Sprocket bolts or 10-12 Nm. #2. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. Fill the primary with oil. One of the things that makes Harley-Davidson motorcycles so unique is their paint job. 0000008358 00000 n CUSTOM Refer to applicable Service Manual. They changed the Compensator system on the 103in between 2013 and 2014. The diaphragm spring bolts should be 90-110 in/lbs. Unlock the full power of your engine. Clutch hub nut (left handed threads) 60-80 foot pounds. Rear Shock Absorber Yet, they will need regular maintenance. Next, put the spring, cover, and screws back just like they were. Needs torque specs for 2007 Harley-Davidson Dynasuperglide clutch and primary bolts Install primary cover and gasket using the sixteen screws with captive washers tightening in sequence from center to front alternately top then bottom the middle to rear alternatively top to bottom to the rear of the cover to 100-120in-lbs (11.3-13.5 Nm) in . Therere other torque values for different screws and nuts too. While you are removing the cover, keep one hand on it to avoid any breakage or other damages that may arise. Triple Tree Pinch Bolts Open the derby cover so you can see the primary oil level. SOURCE: Need the torque specs on clutch for a 85 FLHTC. What issue? Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. Harley-Davidson Bronx Specs. in. Rear Brake Disc screws 28-35 foot pounds People want quik and easy not right. Get the proper tools and know how to use them. This thread is archived. 2006 Harley Davidson Touring Motorcycle Service Manual for: 2006 FLHX Street Glide, 2006 FLHT Electra Glide Standard, 2006 FLHTC Electra Glide Classic, 2006 FLHTCU Electra Glide Ultra Classic, 2006 FLTR Road 2006 Glide, FLTRI Road Glide. In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. Because hydraulic clutches are innovatively designed with self-adjusting mechanism. With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. 2. Now put the locknut back on and make sure it fits in the grooves. on the trany. Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. So, you are better to go through the user manual for each motorcycle and find the correct torque values. <0.010", check with feeler guage between spring and straight edge across face of diaphram spring. Upper Engine mounting bracket: Transmission Sprocket locking screw engines, HD 2007/08 WEB Links Posted on Sep 24, 2009 Come join the . Drain your primary completely. Laced Wheel Plug Wires Timer screws (inner cover and sensor plate) These spark plugs ignite the compressed mixture of fuel and air and conduct the most proper combustion. Camshafts First is the BAKER 4-Speed Clutch, a modern 18-tooth spline configuration that is a major upgrade on the stock tapered mainshaft and clutch. An In-Depth Discussion on Harley Davidson Paint Codes. In this version sold from year 2019 , the dry weight is 223.0 kg (491.6 pounds) and it is equipped with a V2, four-stroke motor. Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. Next, increase the amount of slack in the clutch cable, and if its frozen solid, use some wd-40 on that. In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. Late '83 and later is 80-90 ft-lbs. Install a TC 88/95 cam Clutch hub nut to 70-80 ft./lbs. You really, really need the instructions on the diaphram spring adjustment. I opted for a machine shim.. they didn't come out with the updated comensator until 07. Discussions. Rammer Performance Air Cleaners And, compensating nut torque@ 90-100 lbs. Which my wrench clicked at about 120. 2004 Harley Touring Service Repair Manual & Electrical Diagnostics Manual For: 2004 H-D FLT Police Model, 2004 H-D FLHTCSE, FLHRS/I Road King Custom (2004), FLHTCUI Ultra Classic Electra Glide (2004), FLHTC/I Electra Glide Classic (2004), FLHT/I Electra Glide Standard (2004), FLTRI Road Glide (2004), FLHRCI Road King Classic (2004), FLHR/I Road King (2004). Then, follow its instructions for the motorcycles best servicing and upgrading results. 0000028181 00000 n Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. Then you need to adjust the tension in the clutch cable and loosen until the handle gets between 1/16 or 1/8 inches of play. >>3/8" = 35-45 lb-ft. >>5/16" = 19-25 lb-ft. >>1/4" = 7-12 lb-ft. Find a tabulation of torque specifications for Unified Standard threads of various grades in UT-120 in the Universal Tech section. First, you need to retreat the adjusters off on the clutch cable for getting lots of slack at the lever. Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. 2 0 obj Now, time to return the clutch cover to its original location so, put the cover back accordingly. 9. First, take the transmission cover off, and you will find two small screws, the cover and the O-ring behind it. My wife has seemed to have misplaced my manual:|. Motor Oil So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. 0000015868 00000 n This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. By the way, if you have original flywheels, I would avoid the use of an air impact device on the compensating sprocket. General Information 88 cu. Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. 0000006600 00000 n Upper Stud acorn nut Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. Harley motorcycles are made using industry-leading components and parts. all other 1/4'' fastners are tq at 108 in.lbs. 70-80 inch pounds Feel free to preview a sample to get an idea of what it looks like. Once you feel you have successfully reached the right adjustment, start tightening the jam nut to its original position. 0000008092 00000 n This page was generated at 06:17 PM. Land Speed Racing GalleryCV Carburetor Are saying 160 for compensator nut and off hand can't remember the exact for the clutch. MT MT 4. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. 27-32 foot pounds Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. The first question I want to ask back is: "why are you working on your bike without a service manual?" 90-120 inch pounds Gear Ratios On the contrary, applying less torque wont fasten the screws, and they will become loose. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. For a Dyna Low Rider the Outer Primary Cover is 108-120 inch (9-10 ft.) lbs. EVO 74 HP Stage 2 Then, let it soak, and give it a couple of whacks to free up the adjuster along with the locknut as well. You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. (95.25 mm) Re-install the clutch basket into the primary case (with chain and the associated components!). It's quite possible the person asking is referring to a completely different motorcycle. I just installed and screaming eagle clutch kit and I need to know the torque specs for the clutch spring bolts and primary cover. First, you need to pull back the rubber cover from the clutch lever. May 12, 2011. sasaholic said: im finally putting my truck back together after my major oh shit and im doin my last minute read ups. %PDF-1.5 They should be the same for 2001 Dyna. Countershaft nut (early 1983 and earlier) is 105-120 ft-lbs torque. TC Exhaust Testing 55-65 foot pounds Heritage softail deluxe FLSTNT. Thus, the motorcycle gets its top speed for which it is known. A 5/16-inch bolt should be tightened to 12 foot-pounds. Continue with Recommended Cookies. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. <>>> Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. 0000001472 00000 n Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. for 2007/08 HD, Harley Camshaft Now you have to follow the instructions given in your service manual to maintain correct tightness. 18-22 foot pounds Installation, Maintenance and Tuning Index will help you Not adjustable. This article aimed to let you know about how to adjust Harley clutch cable. 115 in lbs for the primary screws. If you apply more than its required torque, the thread of the screw may become damaged. Spark plug size. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 . 0000003095 00000 n lb.) Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. Wheelbase. Oil Pump cover bolts Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). Dec 10, 2011. colonelangus said: 100 inch pounds is 8 foot pounds. Brake Line Banjo Fittings Battery. 0000003541 00000 n Primary chaincase to engine bolts: 16-18. There you will find explanations on Harley Clutch Adjustment Torque specs too. Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. Hello all.. me again.. well im putting my clutch and compensator back together. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. See Figure 2. Khrome Werks AR100 test No two are exactly alike, and each one has its own story. Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . Yet, it covers a massive space. Tighten the transmission sprocket nut an additional 30 - 40. . 25-40 foot pounds, Fastener Size - Thanks guys.. will be stopping bye the dealer today to get some other stuff. Shop Manual Appendix Use my videos as a visual reference before or as your working on your bike. thanks guys. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. Does that sound right? fd tH,}A]vq `1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. Use Loctite 271 on threads. Sometimes you can even shift up into second and then down into the first. Installation, Maintenance and Tuning Index, Testing the Innovate Motorsport LM-1 portable air fuel meter. two old goats arthritis formula reviews . #10 - 22 in. Spark Plug Been finding everything earlier than 2017 but not for the newer bikes beyond 2014. 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. See Figure 58. If you have a Harley Davidson vehicle and its clutch is not engaging, that means the clutch is too tight. Shovelhead Modifications To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. Over time, the clutch of your bike wears down, which results in adjustments. Address what you may be asking? 0. 0000035146 00000 n Posted on Aug 09, 2009 Exhaust Pictures. The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). https://dl.dropboxusercontent.com/u/50599313/2003 Harley Dyna Service Manual.pdf, (You must log in or sign up to reply here. There is a thread going now about manuals. Plus they say blue for the clutch nut and red for the compansator. Including all these torque specs for Harley in a single article is nearly impossible. nopyI/WQdV **\V>?lqFGG " Jj@(+Dq$10>X,[|c@IKdhubg;K@A ,OV{Zy @l ` O/X] endstream endobj 28 0 obj<> endobj 30 0 obj<> endobj 31 0 obj<>/Font<>/ProcSet[/PDF/Text]/ExtGState<>>> endobj 32 0 obj<> endobj 33 0 obj<> endobj 34 0 obj<> endobj 35 0 obj<> endobj 36 0 obj<> endobj 37 0 obj[/ICCBased 61 0 R] endobj 38 0 obj<> endobj 39 0 obj<> endobj 40 0 obj<> endobj 41 0 obj<>stream Now release the clutch plates that caused the dragging. Making Drag Pipes Work, SHOP TALK 0000002407 00000 n I have HD Service Bulletin MD-1170 - Compensating sprocket torque procedure. 0000004274 00000 n The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! 2001-2009 Harley Davidson HD Touring Engine Specs & Torque Specifications. XL So, after the proper release, your problem is solved. Copyright 2023 Ride It Wrench It on the Foodie Pro Theme. 13. 0000001731 00000 n 9-10 foot pound Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. ). 10-12 foot pounds Rear Axle nut Its time I addressed the issue of tools & torque specifications. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. % In case a situation ever arises where a Harley Davidson Hydraulic Clutch Problems needed to be fixed, How To Adjust Harley Hydraulic Clutch? Also, you may contact the mechanics. 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. Oh forgot about the manual ?. I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. 30-45 foot pounds It is supposed to go into the second more comfortably and then shift through into the first without grinding. Nightrider.com Then return it one-quarter turn. Clutch lever free play: 1/16". You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. Testing the Innovate Motorsport LM-1 portable air fuel meter 0000007800 00000 n 35-45 foot pounds Chrysler 300 and Dodge Charger 2006-2008 Torque Specifications Repair Guide. Street Engine, The Then, look over you will find a smaller adjusting nut there so, screw that out to reduce free play. Tighten the hub nut using the factory torque specifications (50-50 foot lbs.) An example of data being processed may be a unique identifier stored in a cookie. Inner primary bolts: 18-24 ft lbs. Pinion Gear nut You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. Shop Nowhttps://www.jpcycles.com/search/search?N=28012732&Ntt=clutch&Ntk=All&SessionMotorcycleDimensionValueId=?utm_source=youtube&utm_medium=description&utm. Finding Manifold Leaks or 95-108Nm. 10 mm. You, Read More Who Manufactures Harley Davidson Spark Plugs? When I get this question it is not one I will answer. Shovelhead Evolution Unlimited Instead, we suggest you look for the Harley Torque specs PDF for your specific model. (front) and the clutch sprocket (rear). When installing new tires, upgrading the motorcycle components, or repairing damaged parts, you need to remove and install many screws and nuts. Exhaust Systems 10 foot pounds Miscellaneous 0000014611 00000 n Nut Description Nut Size Tightening Torque Where Notes; Engine Sprocket Nut (Crankshaft) 1991-1997 Models: 1-1/8" Nut: 150-165ft-lbs : at Rotor Assy *HD Tech Tip 211 - September 16, 2005 Flywheel Sprocket Shaft Nut Torque Update The flywheel (engine) sprocket shaft nut torque for 2004 & later Sportsters and 2003 & later Buell XB models has been changed. 90-120 inch pounds Nitrous Oxide In the 2.1 Fastener Torque Values table it shows 17 to 23 ftlbs and in the text it shows 13 to 15 ftlbs. Unlock more power! These are for 1999-2002FLH/FLT book. Harley-Davidson CVO Tri Glide Specs. Yes, those torque values are correct and don't forget to use some red locktite. lbs. 25-40 foot pounds. Learn how to replace it on your bike! Carburetor 150-165 foot pounds Hello everyone not sure of this is the correct place to ask this question, but I have an 2004 road King fi. Otherwise apply general torque specs according to bolt size. Bottom bolt, 50 foot pounds Thankfully, you can replace the Harley fork lock and ignition switch to regain the, Read More Fork Lock Replacement for Harley Davidson | Motor Bike InsiderContinue, Maybe you are buying a new Harley Davidson motorbike. 5/16" - 19 ft. lbs. Bikes from this manufacturer are world famous for their look, design, performance, fuel efficiency, and customization. 83. 10. The clutch sends power from the engine to the transmission, and the amount transferred depends on the clutch's size, the springs, and the pressure plate. A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. Long story short, knowing the Harley Davidson torque specs will help you install, service, and repair different motorcycle hardware. For a 3/8-inch bolt, set your torque wrench to 20 foot-pounds. Modifying the CV carb Refer to the torque values from your service manual as necessary. Video-In this completely free video we show you how to completely remove your inner and outer primary drive housings on a Harley-Davidson motorcycle. A forum community dedicated to all Harley-Davidson model owners and enthusiasts. It will help repel moisture and oil from absorbing into the plates for a while. Set the cable aside for later re-installation. Spark Plugs By nucseal in forum Harley Trike Conversions Replies: 3 Last . Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. General. Service Manuals & Owner's Manuals Delivered To Your Computer, Fix Your Problems Now! Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. The nut only moved about 10 degrees past the . Horsepower Gallery But I didn't car for that. Even why wont anyone love to have Harley on their preference list? For complete specifications for your year and model Touring motorcycle download the correct manual for yourbike from the DOWNLOAD CENTER. Place your catch pan under the primary and remove the drain plug.

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